Domestic Waste Incinerator 1500 kg/h

Model: DW-1500
Capacity: 1500(Kg/h)
Manufacturer: AIPT
Country of manufacture: VIETNAM
Production year: From 2022 onwards
A. Product Description
– Products are actively AIPT from researching, controlling technology to designing features that are very suitable for conditions in Vietnam.
– Incinerators can burn all kinds of household waste with moisture content of 30-50%
The furnace is made up of separate assemblies (modules) that are linked together by bolted joints.
– Waste incineration and treatment technology applies advanced and superior technology to treat gas with rare gas combustion in both primary and secondary chambers.
– The loading of garbage into the furnace is done automatically (using conveyor and push mechanism).
– The removal of ash from the furnace is also done automatically through the system of troughs and screws
– Make the operator safer with less direct contact with the furnace
– The incinerator is designed flexibly depending on the terrain and space of the investment unit. Excellent stand-alone performance.
– This device aims to reduce the cost of treatment and storage by burning combustible waste (paper, fabric, wood, synthetic resins (PE, PP, PU, PS, sewage sludge, etc.)
The purpose is to prevent leakage of new products and keep the factory environment clean. By dealing with air pollutants, we have established containment devices, which comply with emission standards to preserve air quality.
– This device removes gases and air pollutants during combustion as well as treatment through a synchronous system.
– Technology to treat smoke and dust by centrifugal Cyclone system
– The wet filter system helps to remove harmful dust and smoke and reduce the gas temperature, absorbing harmful gases before being discharged into the environment.
The dry filter system contains layers of activated carbon to help absorb and adsorb dioxins and furans and other harmful gases before being released into the environment.
– Low furnace shell temperature < 60º C.
– Incinerator parameters are applied according to QCVN 61:2016/BTNMT
B. Range of Supply
– Garbage conveyor system (optional)
– Pusher + garbage hopper(optional)
– Primary chamber
– Secondary chamber
– Automatic ash collection system(optional)
– Heat exchanger
– Cyclone system + connecting pipe
– Wet filter + connecting pipe
– Dry filter + connecting pipe
– Lime water supply system
– Oil burner system
– Air supply fan
– Exhaust fan
Electrical systems and equipment to operate the furnace
C. Specifications
Capacity: 1500 kg/h
– Dimensions of the furnace: D8000 x R2800 x C3000 (mm)
– The furnace body structure consists of 4 layers of materials.
– Operating time: 24 hours/day (320 days/year)
1. Primary combustion chamber:
– Volume:20 m3
– Type: Continuous combustion chamber
– Structure: consists of 4 layers
Internal structure of the furnace: Built-in wall, partition
– Materials: Heat-resistant bricks, insulating bricks, insulating cotton… (Samot A)
– Furnace shell structure: Welded structure type
– Materials: SS400, CT3, 6-8mm . thick
– Register: Heat resistant cast iron
– Chamber temperature from (550~800) C
– Temperature sensor
+ Funnel door: 01 set
+ Garbage loading door: 01
+ Ash outlet: 03
+ Ash outlet: 03
2. Secondary combustion chamber:
– Volume: 6 m3
– Internal structure: Built-in wall, partition
Materials: Heat-resistant bricks, heat-insulating bricks, insulating cotton… (Samot A)
– Furnace shell frame: Welded structure type
– Materials: SS400, CT3 thickness 6~8 mm
– Auxiliary oil burner
Secondary combustion chamber temperature: 1050~1200 (ºC)
– Burning time: 2s
– Temperature sensor
3. FD fan (Forced air supply fan):
– Turbocharger type
– 3 phase input voltage
– Power: 7.5 KW
– Auxiliary equipment: Hard or soft connection coupler
+ Fan support frame
4. Secondary burner
– Quantity: 01 set
– Fuel used: DO oil, FO oil, waste oil.
– Burner capacity: 20~40 liters/hour
– Oil tank: 400-500 liter barrel
5. Heat exchanger + Discharge off:
– Dimensions: Round cylinderФ 1700 mm x C 1800mm Round cylinder 400 mm x C (3000-3500) mm
– Capacity: ~7000000 kcal/h
– Material: A515 thick steel (5~8) mm
– Inlet temperature: 650o C ~ 1100oOLD
– Output temperature: 400o C – 700oOLD
6. Cyclone System + Connector
– Total size: 1600 x 1600 x C 3000 (mm)
– Type: round cylinder, tangential inlet line
– Capacity: ~750 m3/min
– Material: A515+CT3 thickness 5~6(mm) + insulation material
– Auxiliary equipment:
+ Discharge of ash and dust: sliding type
Tower support frame
7. Wet filter + connecting pipe (Wet reactor)
– Total size: 1300 x 1300 x C 2800 (mm)
– Lime water spray type
– Capacity: 650 m3/min
– Spray flow rate: 2m/s
– Materials: SS400, thick SUS304 (2~3) mm
– Nozzle, nozzle material: SUS316
– Auxiliary equipment:
Tower support frame
+ 2KW water pump: 02 pieces
+ PPR water supply pipe system, heat-resistant materials
8. Dry filter + connecting tube (Dry Reactor DR):
– Total size: 1300 x 1300 x C 2800 (mm)
– Type using activated carbon
– Capacity: 650 m3/min
– Materials: SS400, thick SUS304 (2~3) mm
Tower support frame
9. ID fan (exhaust fan):
– Turbocharger type
– 3 phase input voltage
– Power: 11 (kW)
– Auxiliary equipment: flexible coupling or hard coupling
+ Fan support frame
10. Chimney (Stack)
– Overall size:700 x C 20000 mm (from bottom)
– Vertical type
– Material: SUS304 3~4 mm thick
– Buckle belt, plastic coated anchor cable…
– There is a door to sample exhaust gas (check) ≥ Ø100.
– Working platform for gas sampling according to TCVN
11. Automatic conveyor system (optional)
– Dimensions: B600 x 12000 (mm)
– Materials: SS400, Rubber
– ‘Reducer motor: 1.5kW, 3 phase
+ Support frame
12. Automatic garbage ejection system (optional)
– Dimensions: 1500 x 900 x 2000 mm
‘- Material: SS400
– Motor capacity 3KW
– Hydraulic pump 11cc
– Piston D100x1000 mm
– Customize garbage supply time
+ Support frame
13. Automatic ash collection system
– Dimensions: 300 x 300 x 6000 mm
– Spiral impeller
– Material: SS400
– 2KW . geared motor
– Capacity 500-1000kg/h
14. Electrical control device
– Control cabinet + components: 01 set
– Electric furnace wire: 01 set
– Low water level sensor or system overheating
– Safety warning: Low water level or system overheating
15. Lightning collector system
Lightning rod: 01 set
– Conductor: 01 set
– Ground rod: 01 set
16. Documents
– Catalog AIPT
– User manual (Vietnamese)
– Operation manual (Vietnamese)
– APIT technical staff directly train, guide and operate the equipment of the incinerator system for the user to ensure that the equipment operates in accordance with the procedure, safety and efficiency, using Castle.